Pilot Reactor Controller

Here are the key details on AGI's Pilot Reactor Controller:

1. Core Purpose and Functionality:

• Centralized Control and Automation: The Pilot Reactor Controller acts as a single interface to connect, control, and automate all the devices within a pilot reactor setup. This includes the reactor itself, circulators (for temperature control), stirrers, pumps, sensors (temperature, pressure, pH), and other peripheral equipment.
• Seamless Process Replication: Designed for effortless operation and process replication, making it ideal for chemists and chemical engineers looking to scale up from lab to pilot plant, or scale down from production to pilot.
• Data Collection and Logging: The system comprehensively logs and stores all data from connected devices, typically in a single CSV file, for further analysis, process optimization, and regulatory compliance.

2. Key Features and Design:

• Universal Connectivity (OPC Unified Architecture): This is a standout feature. The controller is designed to be highly versatile and compatible with reactors and peripheral devices from any manufacturer. It utilizes OPC Unified Architecture (OPC UA) for robust and reliable integration with third-party equipment, making it a flexible solution for existing lab setups.
• No-Code Software Interface: A significant user-friendliness factor. The software features an intuitive drag-and-drop interface, eliminating the need for specialist programming knowledge. This allows for quick setup of reaction parameters and easy process replication, saving valuable lab time.
• Modular and Scalable Design:
  • Hub and DAQ (Data Acquisition) System: The system has a flexible Hub and DAQ design, easily configurable to suit individual laboratory needs.
  • Customizable Communication Interfaces: Each DAQ module typically has multiple slots (e.g., four slots) that can be customized with different communication interfaces, offering a wide range of connection possibilities.
  • Expandability: Additional DAQs can be added as needed, allowing the system to scale up and control even the most complex, multi-stage reactions.
• Live Data Visualization: All data is displayed live, both numerically and graphically, providing real-time process oversight. This allows operators to closely track the reaction's progress and make modifications on the fly if necessary.
• User-Programmable Safety Procedures:
  • Alarms: Integrated safety procedures with user-programmable high and low-level alarms.
  • Standby Procedures: Operator-defined safe standby procedures are included to ensure process safety in case of unexpected events.
  • Remote Standby Trigger: A physical remote standby trigger provides an additional layer of safety for complete peace of mind.
• Compact Design: The modular design allows the Hub and DAQ to adapt to reactions of any complexity while positioning them to suit your lab setup best.

3. Integration with AGI Reactors:

• While the Pilot Reactor Controller is universally compatible, it is specifically designed to seamlessly pair with AGI's own range of pilot reactors, including their Sakura Pilot Reactor family (Sakura and Sakura Mini), Pilot Plant Reactor PLUS, and Pressure Reactors. This ensures optimal performance and a fully integrated solution for those utilizing AGI's glassware.

4. Benefits for Pilot Plant Operations:

• Enhanced Control and Precision: Enables extremely precise control over critical reaction parameters like temperature, stirring speed, dosing rates, and pressure.
• Increased Efficiency and Throughput: Automation reduces manual intervention, allowing for continuous operation and more efficient utilization of resources.
• Improved Safety: Automated safety features and monitoring minimize risks associated with handling hazardous chemicals and running complex reactions.
• Better Data for Scale-Up: Comprehensive data logging provides invaluable information for understanding reaction kinetics, optimizing parameters, and ensuring successful scale-up to production.
• Reduced Human Error: Automation minimizes the potential for human error in repetitive or complex tasks.